Sunday, November 21, 2010

Pump House

PASSIVE SOLAR PUMP HOUSE
RECYCLED MATERIALS

A little add on to the solar pavilion was an enclosure for the pump. In all the design work dbBrad and Whidbey Sun and Wind did to get a maintenance/trouble free solar pump and structure, it never occurred to us that with a pump of this type needing to be primed, we would have a freezing issue.

Insulating inside the permanent forms. This insulation's buried about 12" below the top of slab.

It wasn't until we hooked the system for a trial run that I realized water stayed in the pump housing as well as the feeder line. Obviously it was going to need to be protected from freezing. Because I wanted a user friendly (no user required) system, turning valves, draining, priming, flipping switches, etc., wasn't an option.

I used corrugated metal as the inner perma-form (non removable form). It's dark rust color will be better for insulation, absorption of the suns energy which will be stored in the 5" thick concrete walls and slab.

So I did what I do. I gathered a bunch of recycled materials and built a pump house. We designed it to be earth bermed with passive solar heating using lots of insulated thermal mass with long overhangs to prevent over heating in the summer. The old metal window provides access.

Matt finishing up the forms and getting ready to pour concrete.
Materials:
  1. 2x8 scraps left over from FrEdLey -- too nice to throw away but not nice enough for milling;
  2. A bunch of nice T & G 2x6 pine left over from the Mason remodel;
  3. Corrugated steel scraps;
  4. Salvaged flashing;
  5. Rusty re-bar;
  6. An old window;
  7. Damaged insulation contributed by Hansons Building Supply; and
  8. The only purchased item, 24 bags of concrete.
The result is one stout little structure.


The pump house and the solar pavilion

Thermal mass was the objective. We needed to provide enough heat storage to keep the pump from freezing during cold spells. Here on Whidbey Island in Washington state, the weather is pretty mild. We do get snow occasionally but typically when it gets really cold, it's clear. Clear and Sun go together well in a passive solar scenario.

The lower retention pond can be seen beyond with the hybrid steel-wood support for the solar arbor in the foreground and the pump house in the middle.

The pump and the motor are separate pieces mounted together on a plate, all supplied by Sun Pumps. The wiring, plugs, and mechanics of the system were all provided by Whidbey Sun and Wind and went together great. The pond/stream design was by Fran Abel Landscape design and installed by DEW and the Pavilion and Passive solar pump house were designed and built by dbBrad.

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